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Advanced Engineering and Molding Technology Solutions

Transform your injection molding operations with cutting-edge plasticating technology and custom-engineered solutions. From patented screw designs to complete melt delivery systems, we optimize your equipment for maximum efficiency, quality, and profitability through innovative engineering.

Advanced injection molding equipment and engineering technology solutions

Our Engineering and Molding Technology Services

Complete range of advanced plasticating solutions and custom engineering services for optimal manufacturing performance.

Posi-Melt™ Plasticating Screws

Custom-designed precision screws with optimized compression ratios, channel depths, and mixing elements for superior melt quality and processing efficiency.

Inject-EX™ Molding Systems

Revolutionary non-reciprocating injection molding technology with integrated mass density sensors for improved consistency and process control.

Application Engineering Support

Expert partnership for material behavior assessment, process troubleshooting, and system redesign to enhance manufacturing performance and efficiency.

Custom Extrusion Screw Design

Tailored extrusion screws with proprietary surface treatments and high-quality tool steels for resistance to abrasive, corrosive, and adhesive wear.

Melt-Profiler™ Systems

Proprietary melt temperature measurement technology for precise process control, reduced variability, and consistent quality in critical applications.

Barrel Conversions & Upgrades

Comprehensive barrel modification services including vented conversions, LSR adaptations, and injection unit downsizing or upsizing solutions.

Patented Technology

Precision-Engineered Solutions for Manufacturing Excellence

Our advanced engineering approach combines decades of expertise with cutting-edge design tools to deliver custom plasticating solutions that drive profitability. From initial consultation through testing and tuning, we analyze your specific materials, processes, and objectives to provide optimized systems that improve melt quality, increase productivity, and extend equipment life while reducing scrap and downtime.

Custom plasticating screw design and engineering analysis
Proven Results

Success Stories

Delivering measurable improvements in consistency, cycle time, and equipment performance for industry leaders.

"MD Plastics' screw and barrel retrofit on our 20-year-old machine gave it new life. The improvement in shot-to-shot consistency and overall performance is remarkable. We were considering replacing the entire machine, but their solution was far more cost-effective and delivered excellent results. Smart investment that extended our equipment life."

Daniel Foster

"The analytical consultation process MD Plastics provided was worth the investment. They used their Melt-IQ system to diagnose issues we couldn't identify with standard process monitoring. The recommendations they made improved our process capability index substantially. Their scientific approach to troubleshooting is impressive and effective."

Kevin Barnes

"We purchased their complete plasticating system package - screw, barrel, non-return valve, and nozzle. The components work together seamlessly and have transformed our processing capabilities. MD Plastics' systems engineering approach ensures optimal compatibility between components. Setup and commissioning support was excellent. Highly recommended."

Christopher Davis

"The screw and barrel set we ordered for processing medical-grade silicone has performed exceptionally. The surface finish and material selection are perfect for our stringent requirements. MD Plastics understood our regulatory needs and provided complete material certifications. Process validation went smoothly. Reliable partner for critical applications."

Dr. William Chen

"We ordered custom feed screws for our compounding extruders. MD Plastics' design improved our mixing efficiency and reduced residence time variability. Output consistency is much better, and we're hitting target specifications more reliably. The engineering team was collaborative throughout the design process. Very pleased with the results."

Nicole Stevens

"MD Plastics' screw and barrel retrofit on our 20-year-old machine gave it new life. The improvement in shot-to-shot consistency and overall performance is remarkable. We were considering replacing the entire machine, but their solution was far more cost-effective and delivered excellent results. Smart investment that extended our equipment life."

Daniel Foster

"The analytical consultation process MD Plastics provided was worth the investment. They used their Melt-IQ system to diagnose issues we couldn't identify with standard process monitoring. The recommendations they made improved our process capability index substantially. Their scientific approach to troubleshooting is impressive and effective."

Kevin Barnes

"We purchased their complete plasticating system package - screw, barrel, non-return valve, and nozzle. The components work together seamlessly and have transformed our processing capabilities. MD Plastics' systems engineering approach ensures optimal compatibility between components. Setup and commissioning support was excellent. Highly recommended."

Christopher Davis

"The screw and barrel set we ordered for processing medical-grade silicone has performed exceptionally. The surface finish and material selection are perfect for our stringent requirements. MD Plastics understood our regulatory needs and provided complete material certifications. Process validation went smoothly. Reliable partner for critical applications."

Dr. William Chen

"We ordered custom feed screws for our compounding extruders. MD Plastics' design improved our mixing efficiency and reduced residence time variability. Output consistency is much better, and we're hitting target specifications more reliably. The engineering team was collaborative throughout the design process. Very pleased with the results."

Nicole Stevens

"MD Plastics' screw and barrel retrofit on our 20-year-old machine gave it new life. The improvement in shot-to-shot consistency and overall performance is remarkable. We were considering replacing the entire machine, but their solution was far more cost-effective and delivered excellent results. Smart investment that extended our equipment life."

Daniel Foster

"The analytical consultation process MD Plastics provided was worth the investment. They used their Melt-IQ system to diagnose issues we couldn't identify with standard process monitoring. The recommendations they made improved our process capability index substantially. Their scientific approach to troubleshooting is impressive and effective."

Kevin Barnes

"We purchased their complete plasticating system package - screw, barrel, non-return valve, and nozzle. The components work together seamlessly and have transformed our processing capabilities. MD Plastics' systems engineering approach ensures optimal compatibility between components. Setup and commissioning support was excellent. Highly recommended."

Christopher Davis

"The screw and barrel set we ordered for processing medical-grade silicone has performed exceptionally. The surface finish and material selection are perfect for our stringent requirements. MD Plastics understood our regulatory needs and provided complete material certifications. Process validation went smoothly. Reliable partner for critical applications."

Dr. William Chen

"We ordered custom feed screws for our compounding extruders. MD Plastics' design improved our mixing efficiency and reduced residence time variability. Output consistency is much better, and we're hitting target specifications more reliably. The engineering team was collaborative throughout the design process. Very pleased with the results."

Nicole Stevens
The Innovation Difference

Why Choose Md Plastics Inc?

Leading the industry in innovative plasticating technology since 1999.

Patented Technology

Multiple patents including Inject-EX™, Mini-Shut™, and Melt-Profiler™ systems for superior performance.

Engineering Expertise

Decades of experience with proprietary design software calculating heat transfer and pressure profiles.

Custom Solutions

Every component is precisely engineered for your specific materials, processes, and operational goals.

End-to-End Support

Complete service from initial consultation through manufacturing, testing, tuning, and ongoing follow-up support.

Meet The Engineering Team

Expert leadership driving innovation in plasticating technology.

Mike Durina, Founder headshot

Mike Durina

Founder

Mike Durina brings exceptional expertise to advanced engineering and molding technology with an AAS in Plastic Engineering from Ferris State University and a BS in Industrial Engineering from Kent State University. His career began in 1978 across three injection molding firms before joining Spirex in 1984, where he served as VP of Sales & Service for 16 years, growing the company from $1.8 million and 18 employees to $22 million and 180 employees. In 1999, he founded Md Plastics Inc. to focus on advancing plasticating technologies. Mike has been awarded eight patents with one pending, including revolutionary technologies like the Melt Profiler™, Inject-EX™, Mini-Shut™, and MDP™ Performance Valve. His deep understanding of the plasticating unit's critical role in injection molding drives the company's mission to help molders achieve greater profitability through innovative component design and manufacturing.

Frequently Asked Questions

What does a molding engineer do?

A molding engineer designs, optimizes, and troubleshoots injection molding processes and equipment. They analyze material behavior, develop custom plasticating solutions, calculate processing parameters like shear rates and pressure profiles, and work to improve melt quality, cycle times, and overall manufacturing efficiency through technical expertise and innovative engineering approaches.

What are the 5 types of moulding?

How do custom plasticating screws improve molding performance?

What is the Inject-EX™ system and how does it work?

Can you upgrade existing injection molding equipment?

What materials and surface treatments do you offer for screws?

How do you ensure optimal screw design for specific applications?

What kind of follow-up support do you provide after installation?

Need Engineering Consultation?

Connect with our experts for custom molding technology solutions and process optimization.

Patented & Proven

Awards and Recognition

Inject-EX patent certification logo

Inject-EX™ Patent

Revolutionary plasticating and injection molding system technology.

Mini-Shut patent certification logo

Mini-Shut™ Patent

Innovative automatic shutoff nozzle tip eliminating drooling.

Multiple patents certification logo

Multiple Patents

Eight awarded patents driving industry innovation forward.

Ready to Optimize Your Molding Operations?

Contact our engineering team for a consultation on custom plasticating solutions and advanced molding technology.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 3304825100 You can also send us a quick email at info@mdplastics.com