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Advanced Molding Technology Services for Precision Manufacturing

Transform your precision manufacturing operations with MD Plastics' cutting-edge molding technology solutions. From custom plasticating screws to revolutionary injection systems, we engineer advanced components that deliver superior melt quality, increased productivity, and measurable profitability improvements for demanding manufacturing applications.

Advanced injection molding equipment and precision manufacturing components

Our Advanced Molding Technology Services

Comprehensive precision manufacturing solutions from custom component design to complete system integration.

Posi-Melt™ Custom Screws

Precision-engineered plasticating screws with custom compression ratios, channel depths, and integrated mixing elements for optimal material processing and melt quality.

Inject-EX™ Systems

Revolutionary non-reciprocating injection molding technology featuring stationary helical screws and mechanically operated check valves for superior process control.

Application Engineering Support

Expert partnership in material behavior assessment, process troubleshooting, and system redesign to improve manufacturing performance and efficiency.

Melt-Profiler™ Systems

Proprietary real-time melt temperature measurement technology that enables precise process control and quality prediction for critical manufacturing applications.

LSR Conversions

Equipment modification services for Liquid Silicone Rubber processing, expanding manufacturing capabilities without requiring dedicated LSR equipment investment.

Non-Return Valves

High-performance MDP™ and Posi-Shut™ valves engineered to improve shot-to-shot consistency, reduce cycle times, and extend equipment maintenance intervals.

Service Process

Our 5-Step Advanced Technology Implementation Process

Initial Consultation & Process Analysis

Our engineers conduct comprehensive analysis of your current operations, materials, machines, and manufacturing goals to identify optimization opportunities and define custom solution parameters for your precision manufacturing requirements.

Custom Design & Mathematical Modeling

Precision Manufacturing & Quality Control

Testing, Tuning & Performance Validation

Installation Support & Ongoing Optimization

Proven Results

Success Stories

Delivering measurable improvements in quality, efficiency, and profitability for manufacturers worldwide.

"MD Plastics' screw and barrel retrofit on our 20-year-old machine gave it new life. The improvement in shot-to-shot consistency and overall performance is remarkable. We were considering replacing the entire machine, but their solution was far more cost-effective and delivered excellent results. Smart investment that extended our equipment life."

Daniel Foster

"The analytical consultation process MD Plastics provided was worth the investment. They used their Melt-IQ system to diagnose issues we couldn't identify with standard process monitoring. The recommendations they made improved our process capability index substantially. Their scientific approach to troubleshooting is impressive and effective."

Kevin Barnes

"We purchased their complete plasticating system package - screw, barrel, non-return valve, and nozzle. The components work together seamlessly and have transformed our processing capabilities. MD Plastics' systems engineering approach ensures optimal compatibility between components. Setup and commissioning support was excellent. Highly recommended."

Christopher Davis

"The screw and barrel set we ordered for processing medical-grade silicone has performed exceptionally. The surface finish and material selection are perfect for our stringent requirements. MD Plastics understood our regulatory needs and provided complete material certifications. Process validation went smoothly. Reliable partner for critical applications."

Dr. William Chen

"We ordered custom feed screws for our compounding extruders. MD Plastics' design improved our mixing efficiency and reduced residence time variability. Output consistency is much better, and we're hitting target specifications more reliably. The engineering team was collaborative throughout the design process. Very pleased with the results."

Nicole Stevens

"MD Plastics' screw and barrel retrofit on our 20-year-old machine gave it new life. The improvement in shot-to-shot consistency and overall performance is remarkable. We were considering replacing the entire machine, but their solution was far more cost-effective and delivered excellent results. Smart investment that extended our equipment life."

Daniel Foster

"The analytical consultation process MD Plastics provided was worth the investment. They used their Melt-IQ system to diagnose issues we couldn't identify with standard process monitoring. The recommendations they made improved our process capability index substantially. Their scientific approach to troubleshooting is impressive and effective."

Kevin Barnes

"We purchased their complete plasticating system package - screw, barrel, non-return valve, and nozzle. The components work together seamlessly and have transformed our processing capabilities. MD Plastics' systems engineering approach ensures optimal compatibility between components. Setup and commissioning support was excellent. Highly recommended."

Christopher Davis

"The screw and barrel set we ordered for processing medical-grade silicone has performed exceptionally. The surface finish and material selection are perfect for our stringent requirements. MD Plastics understood our regulatory needs and provided complete material certifications. Process validation went smoothly. Reliable partner for critical applications."

Dr. William Chen

"We ordered custom feed screws for our compounding extruders. MD Plastics' design improved our mixing efficiency and reduced residence time variability. Output consistency is much better, and we're hitting target specifications more reliably. The engineering team was collaborative throughout the design process. Very pleased with the results."

Nicole Stevens

"MD Plastics' screw and barrel retrofit on our 20-year-old machine gave it new life. The improvement in shot-to-shot consistency and overall performance is remarkable. We were considering replacing the entire machine, but their solution was far more cost-effective and delivered excellent results. Smart investment that extended our equipment life."

Daniel Foster

"The analytical consultation process MD Plastics provided was worth the investment. They used their Melt-IQ system to diagnose issues we couldn't identify with standard process monitoring. The recommendations they made improved our process capability index substantially. Their scientific approach to troubleshooting is impressive and effective."

Kevin Barnes

"We purchased their complete plasticating system package - screw, barrel, non-return valve, and nozzle. The components work together seamlessly and have transformed our processing capabilities. MD Plastics' systems engineering approach ensures optimal compatibility between components. Setup and commissioning support was excellent. Highly recommended."

Christopher Davis

"The screw and barrel set we ordered for processing medical-grade silicone has performed exceptionally. The surface finish and material selection are perfect for our stringent requirements. MD Plastics understood our regulatory needs and provided complete material certifications. Process validation went smoothly. Reliable partner for critical applications."

Dr. William Chen

"We ordered custom feed screws for our compounding extruders. MD Plastics' design improved our mixing efficiency and reduced residence time variability. Output consistency is much better, and we're hitting target specifications more reliably. The engineering team was collaborative throughout the design process. Very pleased with the results."

Nicole Stevens
The MD Plastics Difference

Why Choose MD Plastics?

Innovative solutions backed by decades of plasticating expertise.

Patented Innovation

Eight awarded patents including revolutionary Inject-EX™, Mini-Shut™, and Melt-Profiler™ technologies for superior manufacturing performance.

Custom Engineering

Never one-size-fits-all solutions—every component is precisely engineered using proprietary software and mathematical modeling for your specific application.

Proven Results

Documented improvements including 58% better shot consistency, 20% cycle time reduction, and 30% extended maintenance intervals for clients.

End-to-End Support

Complete service from initial consultation and design through manufacturing, testing, installation, and ongoing optimization for maximum ROI.

Meet The Engineering Team

Industry-leading expertise in advanced plasticating technologies.

Mike Durina, Founder of MD Plastics

Mike Durina

Founder

Mike Durina brings unparalleled expertise to advanced molding technology with an AAS in Plastic Engineering from Ferris State University and BS in Industrial Engineering from Kent State University. His career spans over four decades, beginning with injection molding firms from 1978-1984, followed by 16 transformative years at Spirex where he grew sales from $1.8 million to $22 million as VP of Sales & Service. In 1999, he founded MD Plastics Inc. to focus exclusively on advancing plasticating technologies. Mike has been awarded eight patents with one pending, including revolutionary innovations like the Melt Profiler™, Inject-EX™, Mini-Shut™, and MDP™ Performance Valve. His deep understanding of the plasticating unit's critical role in injection molding drives the company's mission of helping manufacturers achieve greater profitability through superior component design and entirely new technologies.

Frequently Asked Questions

How does advanced molding work?

Advanced molding technology utilizes precision-engineered components like custom plasticating screws, non-reciprocating injection systems, and real-time monitoring to optimize material processing. Our Inject-EX™ system features stationary helical screws with mechanically operated check valves, while Posi-Melt™ screws include custom compression ratios and integrated mixing elements for superior melt quality and consistency.

Is advanced molding cost-effective?

What materials can be processed with your advanced molding systems?

How long does implementation take?

Do you provide training and support?

Can existing equipment be upgraded?

What quality standards do you maintain?

How do you ensure component compatibility?

Need Technical Consultation?

Speak with our engineering experts about your specific molding challenges.

Innovation & Patents

Awards and Recognition

Patent certificate for Inject-EX plasticating system

Inject-EX™ Patent

Revolutionary plasticating and injection molding system technology.

Patent certificate for Mini-Shut automatic nozzle

Mini-Shut™ Patent

Automatic shutoff nozzle tip innovation eliminating defects.

Patent certificate for MDP Performance Valve

MDP™ Performance Valve Patent

Precise control non-return valve for superior consistency.

Ready to Transform Your Manufacturing Process?

Get expert consultation on advanced molding technology solutions tailored to your precision manufacturing needs.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 3304825100 You can also send us a quick email at info@mdplastics.com