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MELTIQ: Advanced Software for Extrusion Process Management

Transform your extrusion operations with MELTIQ's cutting-edge process management software. Our advanced platform integrates seamlessly with your existing equipment to optimize material flow, reduce waste, and maximize productivity through real-time monitoring and intelligent control systems designed for modern manufacturing environments.

Advanced extrusion process management software interface displaying real-time monitoring data

Our MELTIQ Software Solutions

Comprehensive software tools designed to optimize every aspect of your extrusion process management.

Real-Time Process Monitoring

Advanced monitoring capabilities that track temperature, pressure, and flow rates in real-time, providing instant feedback for optimal process control and quality assurance.

Intelligent Control Systems

Smart automation features that adjust process parameters automatically based on material characteristics and production requirements, ensuring consistent output quality.

Predictive Analytics

Machine learning algorithms that analyze historical data to predict potential issues, optimize maintenance schedules, and prevent costly downtime before problems occur.

Material Optimization

Advanced algorithms that optimize material usage, reduce waste, and improve product quality by analyzing material behavior and process conditions continuously.

Quality Control Integration

Comprehensive quality management tools that integrate with existing systems to ensure consistent product quality and compliance with industry standards.

Performance Reporting

Detailed analytics and reporting capabilities that provide insights into production efficiency, material usage, and overall equipment effectiveness for data-driven decisions.

Industry-Leading Technology

Revolutionary Software Solutions for Extrusion Excellence

MELTIQ represents the next generation of extrusion process management software, combining decades of industry expertise with cutting-edge technology. Our platform provides unprecedented visibility into your manufacturing processes, enabling precise control over temperature profiles, material flow, and quality parameters to maximize efficiency and profitability.

Extrusion manufacturing facility with advanced software monitoring systems
Trusted by Industry Leaders

Success Stories

Discover how leading manufacturers achieve exceptional results with MELTIQ software solutions.

"The analytical consultation process MD Plastics provided was worth the investment. They used their Melt-IQ system to diagnose issues we couldn't identify with standard process monitoring. The recommendations they made improved our process capability index substantially. Their scientific approach to troubleshooting is impressive and effective."

Kevin Barnes

"MD Plastics' screw and barrel retrofit on our 20-year-old machine gave it new life. The improvement in shot-to-shot consistency and overall performance is remarkable. We were considering replacing the entire machine, but their solution was far more cost-effective and delivered excellent results. Smart investment that extended our equipment life."

Daniel Foster

"We ordered custom feed screws for our compounding extruders. MD Plastics' design improved our mixing efficiency and reduced residence time variability. Output consistency is much better, and we're hitting target specifications more reliably. The engineering team was collaborative throughout the design process. Very pleased with the results."

Nicole Stevens

"We purchased their complete plasticating system package - screw, barrel, non-return valve, and nozzle. The components work together seamlessly and have transformed our processing capabilities. MD Plastics' systems engineering approach ensures optimal compatibility between components. Setup and commissioning support was excellent. Highly recommended."

Christopher Davis

"The screw and barrel set we ordered for processing medical-grade silicone has performed exceptionally. The surface finish and material selection are perfect for our stringent requirements. MD Plastics understood our regulatory needs and provided complete material certifications. Process validation went smoothly. Reliable partner for critical applications."

Dr. William Chen

"The analytical consultation process MD Plastics provided was worth the investment. They used their Melt-IQ system to diagnose issues we couldn't identify with standard process monitoring. The recommendations they made improved our process capability index substantially. Their scientific approach to troubleshooting is impressive and effective."

Kevin Barnes

"MD Plastics' screw and barrel retrofit on our 20-year-old machine gave it new life. The improvement in shot-to-shot consistency and overall performance is remarkable. We were considering replacing the entire machine, but their solution was far more cost-effective and delivered excellent results. Smart investment that extended our equipment life."

Daniel Foster

"We ordered custom feed screws for our compounding extruders. MD Plastics' design improved our mixing efficiency and reduced residence time variability. Output consistency is much better, and we're hitting target specifications more reliably. The engineering team was collaborative throughout the design process. Very pleased with the results."

Nicole Stevens

"We purchased their complete plasticating system package - screw, barrel, non-return valve, and nozzle. The components work together seamlessly and have transformed our processing capabilities. MD Plastics' systems engineering approach ensures optimal compatibility between components. Setup and commissioning support was excellent. Highly recommended."

Christopher Davis

"The screw and barrel set we ordered for processing medical-grade silicone has performed exceptionally. The surface finish and material selection are perfect for our stringent requirements. MD Plastics understood our regulatory needs and provided complete material certifications. Process validation went smoothly. Reliable partner for critical applications."

Dr. William Chen

"The analytical consultation process MD Plastics provided was worth the investment. They used their Melt-IQ system to diagnose issues we couldn't identify with standard process monitoring. The recommendations they made improved our process capability index substantially. Their scientific approach to troubleshooting is impressive and effective."

Kevin Barnes

"MD Plastics' screw and barrel retrofit on our 20-year-old machine gave it new life. The improvement in shot-to-shot consistency and overall performance is remarkable. We were considering replacing the entire machine, but their solution was far more cost-effective and delivered excellent results. Smart investment that extended our equipment life."

Daniel Foster

"We ordered custom feed screws for our compounding extruders. MD Plastics' design improved our mixing efficiency and reduced residence time variability. Output consistency is much better, and we're hitting target specifications more reliably. The engineering team was collaborative throughout the design process. Very pleased with the results."

Nicole Stevens

"We purchased their complete plasticating system package - screw, barrel, non-return valve, and nozzle. The components work together seamlessly and have transformed our processing capabilities. MD Plastics' systems engineering approach ensures optimal compatibility between components. Setup and commissioning support was excellent. Highly recommended."

Christopher Davis

"The screw and barrel set we ordered for processing medical-grade silicone has performed exceptionally. The surface finish and material selection are perfect for our stringent requirements. MD Plastics understood our regulatory needs and provided complete material certifications. Process validation went smoothly. Reliable partner for critical applications."

Dr. William Chen
The MELTIQ Advantage

Why Choose MELTIQ Software?

Experience the MD Plastics difference with our revolutionary process management technology.

Innovation

Patented technology backed by 25 years of plastics engineering expertise and continuous R&D investment.

Integration

Seamless compatibility with existing equipment and manufacturing systems for effortless implementation and operation.

Intelligence

Advanced AI-driven analytics provide actionable insights for optimizing performance and preventing costly production issues.

Support

Comprehensive technical support and training from our team of experienced plastics engineering professionals.

Meet The Innovation Team

Leading experts in plastics engineering and software development.

Mike Durina, Founder of MD Plastics Inc

Mike Durina

Founder

Mike Durina brings unparalleled expertise to MELTIQ software development with an AAS in Plastic Engineering from Ferris State University and a BS in Industrial Engineering from Kent State University. Since founding MD Plastics Inc. in 1999, Mike has revolutionized the plastics industry with eight awarded patents and one pending. His 16-year tenure at Spirex, where he grew sales from $1.8 million to $22 million as VP of Sales & Service, provided the foundation for understanding real-world manufacturing challenges. Under his leadership, MD Plastics has developed groundbreaking technologies including the Melt Profiler™ and Inject-EX™ systems that form the technological backbone of MELTIQ's advanced process management capabilities.

Frequently Asked Questions

What is MELTIQ software and how does it work?

MELTIQ is an advanced process management software that integrates with extrusion equipment to provide real-time monitoring, intelligent control, and predictive analytics. It uses proprietary algorithms to optimize material flow, temperature profiles, and quality parameters automatically.

Is MELTIQ compatible with existing extrusion equipment?

What kind of ROI can I expect from implementing MELTIQ?

Do you provide training and support for MELTIQ software?

How does MELTIQ handle data security and compliance?

Can MELTIQ integrate with our existing quality management systems?

What ongoing maintenance does MELTIQ software require?

How quickly can MELTIQ be implemented in our facility?

Ready to Transform Your Processes?

Connect with our software specialists for a personalized MELTIQ demonstration.

Patented & Proven

Awards and Recognition

Patent certification for plastics processing technology

8 Awarded Patents

Industry-leading innovation in plastics processing technology

ISO compliance certification for quality management systems

ISO Compliant Systems

Meeting international standards for quality management

Industry recognition award for manufacturing excellence

Industry Recognition

Trusted by Fortune 500 manufacturing companies worldwide

Ready to Optimize Your Extrusion Processes?

Contact our team to schedule a personalized MELTIQ demonstration and discover how our software can transform your manufacturing operations.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 3304825100 You can also send us a quick email at info@mdplastics.com