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Medical Injection Molding Machines for Precision Components

Advanced injection molding systems engineered specifically for medical device manufacturing. Our precision machines deliver the tight tolerances, contamination-free processing, and regulatory compliance required for critical healthcare components. From surgical instruments to diagnostic devices, achieve consistent quality with industry-leading plasticating technology designed for medical-grade polymers.

Advanced medical injection molding machine producing precision healthcare components

Our Medical Injection Molding Machine Services

Complete range of specialized injection molding equipment and components for medical device manufacturing.

Inject-EX™ Medical Molding Systems

Revolutionary non-reciprocating screw technology with integrated mass density sensors for superior melt quality control in medical applications.

Medical-Grade Posi-Melt™ Screws

Custom-designed plasticating screws engineered for medical polymers with precision geometry for consistent melt quality and thermal control.

Clean Room Compatible Systems

Specialized equipment designed for medical manufacturing environments with contamination-free processing and regulatory compliance features.

Melt-Profiler™ Quality Control

Real-time melt temperature monitoring systems that ensure consistent processing of medical-grade polymers with documented quality metrics.

LSR Medical Conversions

Convert existing equipment for liquid silicone rubber processing, enabling production of biocompatible medical seals and components.

Application Engineering Support

Expert consultation for medical device applications, material optimization, and process validation to meet regulatory requirements.

FDA Compliant Solutions

Precision Engineering for Medical Excellence

Our medical injection molding machines are engineered to meet the stringent requirements of healthcare manufacturing. With patented plasticating technology, real-time quality monitoring, and contamination-free processing capabilities, we deliver the precision and reliability essential for medical device production. Every system is designed to ensure consistent part quality, regulatory compliance, and the highest standards of patient safety.

Medical injection molding machine producing precision healthcare components
Trusted by Industry Leaders

Proven Results

Supporting medical device manufacturers with improved quality and reduced costs.

"MD Plastics' screw and barrel retrofit on our 20-year-old machine gave it new life. The improvement in shot-to-shot consistency and overall performance is remarkable. We were considering replacing the entire machine, but their solution was far more cost-effective and delivered excellent results. Smart investment that extended our equipment life."

Daniel Foster

"The screw and barrel set we ordered for processing medical-grade silicone has performed exceptionally. The surface finish and material selection are perfect for our stringent requirements. MD Plastics understood our regulatory needs and provided complete material certifications. Process validation went smoothly. Reliable partner for critical applications."

Dr. William Chen

"The analytical consultation process MD Plastics provided was worth the investment. They used their Melt-IQ system to diagnose issues we couldn't identify with standard process monitoring. The recommendations they made improved our process capability index substantially. Their scientific approach to troubleshooting is impressive and effective."

Kevin Barnes

"We purchased their complete plasticating system package - screw, barrel, non-return valve, and nozzle. The components work together seamlessly and have transformed our processing capabilities. MD Plastics' systems engineering approach ensures optimal compatibility between components. Setup and commissioning support was excellent. Highly recommended."

Christopher Davis

"We ordered custom feed screws for our compounding extruders. MD Plastics' design improved our mixing efficiency and reduced residence time variability. Output consistency is much better, and we're hitting target specifications more reliably. The engineering team was collaborative throughout the design process. Very pleased with the results."

Nicole Stevens

"MD Plastics' screw and barrel retrofit on our 20-year-old machine gave it new life. The improvement in shot-to-shot consistency and overall performance is remarkable. We were considering replacing the entire machine, but their solution was far more cost-effective and delivered excellent results. Smart investment that extended our equipment life."

Daniel Foster

"The screw and barrel set we ordered for processing medical-grade silicone has performed exceptionally. The surface finish and material selection are perfect for our stringent requirements. MD Plastics understood our regulatory needs and provided complete material certifications. Process validation went smoothly. Reliable partner for critical applications."

Dr. William Chen

"The analytical consultation process MD Plastics provided was worth the investment. They used their Melt-IQ system to diagnose issues we couldn't identify with standard process monitoring. The recommendations they made improved our process capability index substantially. Their scientific approach to troubleshooting is impressive and effective."

Kevin Barnes

"We purchased their complete plasticating system package - screw, barrel, non-return valve, and nozzle. The components work together seamlessly and have transformed our processing capabilities. MD Plastics' systems engineering approach ensures optimal compatibility between components. Setup and commissioning support was excellent. Highly recommended."

Christopher Davis

"We ordered custom feed screws for our compounding extruders. MD Plastics' design improved our mixing efficiency and reduced residence time variability. Output consistency is much better, and we're hitting target specifications more reliably. The engineering team was collaborative throughout the design process. Very pleased with the results."

Nicole Stevens

"MD Plastics' screw and barrel retrofit on our 20-year-old machine gave it new life. The improvement in shot-to-shot consistency and overall performance is remarkable. We were considering replacing the entire machine, but their solution was far more cost-effective and delivered excellent results. Smart investment that extended our equipment life."

Daniel Foster

"The screw and barrel set we ordered for processing medical-grade silicone has performed exceptionally. The surface finish and material selection are perfect for our stringent requirements. MD Plastics understood our regulatory needs and provided complete material certifications. Process validation went smoothly. Reliable partner for critical applications."

Dr. William Chen

"The analytical consultation process MD Plastics provided was worth the investment. They used their Melt-IQ system to diagnose issues we couldn't identify with standard process monitoring. The recommendations they made improved our process capability index substantially. Their scientific approach to troubleshooting is impressive and effective."

Kevin Barnes

"We purchased their complete plasticating system package - screw, barrel, non-return valve, and nozzle. The components work together seamlessly and have transformed our processing capabilities. MD Plastics' systems engineering approach ensures optimal compatibility between components. Setup and commissioning support was excellent. Highly recommended."

Christopher Davis

"We ordered custom feed screws for our compounding extruders. MD Plastics' design improved our mixing efficiency and reduced residence time variability. Output consistency is much better, and we're hitting target specifications more reliably. The engineering team was collaborative throughout the design process. Very pleased with the results."

Nicole Stevens
The MD Plastics Difference

Why Choose MD Plastics Inc?

The industry's most trusted partner for medical injection molding excellence.

Medical Expertise

Specialized knowledge in medical-grade polymers and FDA compliance requirements for healthcare manufacturing.

Patented Technology

Eight patented innovations including Inject-EX™ systems and Melt-Profiler™ for superior medical component quality.

Quality Control

Real-time monitoring systems ensure consistent processing critical for medical device regulatory compliance and patient safety.

Industry Recognition

Trusted by leading medical manufacturers including Boston Scientific with proven track record since 1999.

Meet The Expert Team

Leading medical injection molding innovation since 1999.

Mike Durina, Founder of MD Plastics Inc

Mike Durina

Founder

Mike Durina brings over four decades of plastics engineering expertise to medical device manufacturing. With an AAS in Plastic Engineering from Ferris State University and a BS in Industrial Engineering from Kent State University, Mike has dedicated his career to advancing injection molding technology. His 16-year tenure at Spirex, where he grew sales from $1.8 million to $22 million as VP of Sales & Service, provided deep insights into the critical importance of plasticating quality in medical applications. Since founding MD Plastics Inc in 1999, Mike has been awarded eight patents focused on precision molding technologies essential for medical device manufacturing. His innovations, including the revolutionary Inject-EX™ system and Melt-Profiler™ temperature monitoring, have set new standards for quality control in medical injection molding, helping manufacturers achieve the stringent requirements necessary for FDA compliance and patient safety.

Frequently Asked Questions

What is medical injection molding?

Medical injection molding is a specialized manufacturing process that produces precision plastic components for healthcare applications. It involves melting medical-grade polymers and injecting them into molds under controlled conditions to create parts that meet stringent FDA requirements for biocompatibility, sterility, and quality.

What is the market for medical injection molding?

What materials can be processed with medical injection molding machines?

How do you ensure FDA compliance in medical injection molding?

What are the key requirements for medical device manufacturing equipment?

How long does it take to set up a medical injection molding system?

What maintenance is required for medical injection molding machines?

Do you provide training and ongoing support?

Need Expert Medical Molding Guidance?

Speak with our specialists about your medical device manufacturing requirements.

Patented & Proven

Awards and Recognition

Patent certification logo

Inject-EX™ Patent

Revolutionary plasticating and injection molding system

Patent certification logo

Mini-Shut™ Patent

Miniature automatic shutoff nozzle technology

Patent certification logo

MDP™ Valve Patent

Precise control non-return valve system

Ready to Advance Your Medical Manufacturing?

Contact our medical injection molding experts for a consultation tailored to your healthcare manufacturing needs.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 3304825100 You can also send us a quick email at info@mdplastics.com