US Patent Protected

Injection Molding Sensors for Process Monitoring

Advanced injection molding sensors for real-time process monitoring and quality control. Our patented temperature sensors and monitoring systems provide precise melt temperature measurement, flow front detection, and process optimization for injection molding operations across automotive, medical, and electronics manufacturing industries.

Our Range of Products

Temp-Sense™

Multiple Model Configurations
Direct Polymer Melt Contact
Industrial Grade Durability

Temp-Sense™ In-Mold Sensor CB-100

±1°C Accuracy with <1 Second Response
Withstands 20,000 psi Cavity Pressure
Flow Front Detection Capability

Temp-Sense™ In-Mold Sensor CF25-28

Micro-Bead Patented Technology
Flush-Mount Installation Design
Real-Time Temperature Monitoring

Temp-Sense™ Dynisco Style

Up to 450°C Temperature Range
Dynisco Style Compatible Design
Corrosion-Resistant Materials

Melt-Profiler™ II System

Dual Sensor Reading Capability
Built-In Audible Alarm System
Stand-Alone Operation Design

Melt-IQ™ System

Good/Bad Part Quality Prediction
VP Switch Point Control
Mass Displacement Measurement

Frequently Asked Questions

How do you detect short shots in injection molding?

Use in-mold temperature sensors placed at the last-to-fill cavity location to monitor flow front progression and detect incomplete fills.

What is PLC in injection molding?

What temperature accuracy can these sensors achieve?

Can sensors withstand high injection molding pressures?

What is the maximum temperature range for these sensors?

Do you provide installation support for the sensors?

Are the sensors compatible with existing molding equipment?

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Industries We Serve

Automotive Manufacturing

Precision temperature monitoring for injection molded automotive components and plastic parts production

Medical Device Manufacturing

Critical temperature control for sterile plastic components and precision medical device molding

Consumer Electronics

Quality monitoring for plastic housing components and electronic device enclosure manufacturing

Industrial Processing

High-temperature and pressure monitoring for industrial plastic processing and extrusion operations

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Precision Melt Temperature Sensors | Industrial Measurement Solutions

Precision melt temperature sensors engineered for injection molding and extrusion applications. Our patented micro-bead technology delivers ±1°C accuracy with sub-second response times for real-time polymer melt monitoring. Industrial-grade sensors withstand temperatures up to 450°C and pressures up to 20,000 psi in harsh manufacturing environments.

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Advanced Injection Molding Technologies: Latest Technologies

Advanced injection molding technologies featuring patented plasticating systems, precision temperature monitoring, and automatic shut-off solutions. These cutting-edge components enhance melt quality, reduce scrap rates, and optimize production efficiency for modern injection molding operations across automotive, medical device, and electronics manufacturing industries.

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Why Injection Molders Choose Md Plastics Inc

Patented Technology Leadership

Our proprietary micro-bead sensing technology with multiple US patents delivers unmatched accuracy and reliability for critical process monitoring applications.

25+ Years Industry Experience

Founded by plastics engineering expert Mike Durina, we bring decades of hands-on injection molding expertise to every sensor solution and application.

Complete Support Ecosystem

From installation guidance to technical consultation, we provide comprehensive support with direct access to our engineering team for optimal implementation.

Get Expert Guidance on Your Process Monitoring Needs

Connect with our technical team for personalized sensor recommendations and application-specific solutions. Quick response guaranteed.

For immediate assistance, feel free to give us a direct call at 3304825100 You can also send us a quick email at info@mdplastics.com

Contact Us Today

For immediate assistance, feel free to give us a direct call at 3304825100 You can also send us a quick email at info@mdplastics.com

Injection Molding Sensors for Process Monitoring

Didn't find what you're looking for?