Melt-IQ™ System
Melt-Profiler™ II System
Temp-Sense™ Dynisco Style
Temp-Sense™
Temp-Sense™ In-Mold Sensor CF25-28
Temp-Sense™ In-Mold Sensor CB-100
Inject-EX™ Plasticating System
ISO 9001:2015 certified

ISO 9001:2015

U.S. Patent 7,585,166 certified

U.S. Patent 7,585,166

U.S. Patent 6,649,095 certified

U.S. Patent 6,649,095

Precision Plastic Melt Monitoring Systems

MD Plastics offers precision plastic melt monitoring systems that deliver real-time temperature analysis and process control for injection molding operations. Our patented sensor technologies and intelligent monitoring platforms enable manufacturers to optimize processing conditions, reduce scrap rates, and ensure consistent part quality through continuous melt profiling and data-driven insights.

Our Range of Products

Melt-IQ™ System

Melt-IQ™ System

  • Real-time temperature monitoring
  • Good/Bad part quality prediction
  • VP switch point control
Melt-Profiler™ II System

Melt-Profiler™ II System

  • Dual sensor capability
  • Patented Temp-Sense™ technology
  • Built-in audible alarms
Temp-Sense™ Dynisco Style

Temp-Sense™ Dynisco Style

  • ±1°C accuracy measurement
  • < 1 second response time
  • Up to 450°C operation
Temp-Sense™

Temp-Sense™

  • Micro-bead sensing technology
  • Industrial grade durability
  • Flush mount capability
Temp-Sense™ In-Mold Sensor CF25-28

Temp-Sense™ In-Mold Sensor CF25-28

  • In-mold temperature analysis
  • Flow front detection
  • Real-time cavity monitoring
Temp-Sense™ In-Mold Sensor CB-100

Temp-Sense™ In-Mold Sensor CB-100

  • Patented micro-bead technology
  • 20,000 psi pressure capability
  • Melt-IQ™ system integration

Showing 1 to 6 of 7 results

Frequently Asked Questions

What is the accuracy of MD Plastics temperature sensors?

Our patented micro-bead sensors deliver ±1°C accuracy with response times under 1 second, providing the most precise melt temperature measurement available for injection molding applications.

How do melt monitoring systems reduce scrap rates?

Can these systems retrofit existing injection molding machines?

What is the difference between Melt-IQ™ and Melt-Profiler™ systems?

What temperature range do the sensors support?

How quickly can I expect ROI from a melt monitoring system?

Do you provide installation and training support?

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Industries We Serve

Automotive Manufacturing

Automotive Manufacturing

Precision melt monitoring for injection molded automotive components ensures consistent quality and dimensional accuracy in high-volume production environments.

Medical Device Manufacturing

Medical Device Manufacturing

Real-time temperature profiling systems validate sterile plastic component production with documented process control for regulatory compliance.

Consumer Electronics

Consumer Electronics

Advanced sensor technology monitors melt conditions for plastic housing components requiring tight tolerances and superior surface finish quality.

Industrial Plastic Processing

Industrial Plastic Processing

Robust monitoring systems withstand demanding extrusion and injection molding environments while delivering continuous process optimization.

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

You might also like

Melt-IQ™ System

POlastic Melt Monitor: Precision Industrial Performance Tracking

Plastic melt monitors deliver real-time temperature and process monitoring for injection molding and extrusion operations. Our patented Temp-Sense™ technology and advanced monitoring systems provide precise melt temperature measurement, quality prediction, and process optimization to reduce scrap rates and improve part consistency across automotive, medical device, and industrial manufacturing applications.
Learn More
Temp-Sense™ In-Mold Sensor CF25-28

Precision Melt Temperature Measurement System Kit

Advanced precision melt temperature measurement systems featuring patented micro-bead thermocouple technology for real-time monitoring in injection molding and extrusion processes. These comprehensive kits include in-mold sensors, Dynisco-style sensors, and complete monitoring systems delivering ±1°C accuracy with sub-second response times for optimal process control and quality assurance.
Learn More
Inject-EX™ Plasticating System

High Precision Plastic Melt Machines for Industrial Manufacturing

High precision plastic melt machines designed for industrial manufacturing applications. Our advanced plasticating systems deliver superior melt quality, precise shot control, and consistent output for injection molding, LSR processing, and recycling operations across automotive, medical device, and electronics manufacturing industries.
Learn More

Why Injection Molders Choose Md Plastics Inc

Patented Sensor Technology

Our proprietary micro-bead sensors deliver unmatched accuracy (±1°C) with sub-second response times, protected by multiple U.S. patents for proven innovation and reliability.

25+ Years of Expertise

Founded in 1999 by industry veteran Mike Durina, we bring decades of plasticating knowledge and eight patented innovations to help injection molders maximize profitability.

Complete System Integration

From standalone sensors to comprehensive monitoring platforms like Melt-IQ™ and Melt-Profiler™, we provide end-to-end solutions with installation support and free software upgrades.

Ready to Optimize Your Injection Molding Process?

Request a quote and our technical experts will help you select the right melt monitoring solution. Expect a response within one business day with personalized recommendations.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 3304825100 You can also send us a quick email at info@mdplastics.com