Melt-IQ™ System
Melt-Profiler™ II System
Temp-Sense™ In-Mold Sensor CF25-28
Temp-Sense™ In-Mold Sensor CB-100
Temp-Sense™
Temp-Sense™ Dynisco Style
Inject-EX™ Plasticating System
US Patent Technology certified

US Patent Technology

ISO 9001:2015 certified

ISO 9001:2015

POlastic Melt Monitor: Precision Industrial Performance Tracking

Plastic melt monitors deliver real-time temperature and process monitoring for injection molding and extrusion operations. Our patented Temp-Sense™ technology and advanced monitoring systems provide precise melt temperature measurement, quality prediction, and process optimization to reduce scrap rates and improve part consistency across automotive, medical device, and industrial manufacturing applications.

Our Range of Products

Melt-IQ™ System

Melt-IQ™ System

  • Real-time quality prediction
  • VP switch point control
  • 24-bit precision ADC processor
Melt-Profiler™ II System

Melt-Profiler™ II System

  • Dual sensor capability
  • Built-in audible alarms
  • Stand-alone operation
Temp-Sense™ In-Mold Sensor CF25-28

Temp-Sense™ In-Mold Sensor CF25-28

  • Response time under 1 second
  • ±1°C accuracy
  • Withstands up to 20,000 psi
Temp-Sense™ In-Mold Sensor CB-100

Temp-Sense™ In-Mold Sensor CB-100

  • Patented micro-bead technology
  • Flow front detection
  • Flush-mount capability
Temp-Sense™

Temp-Sense™

  • Direct polymer melt contact
  • Multiple model options
  • Industrial grade durability
Temp-Sense™ Dynisco Style

Temp-Sense™ Dynisco Style

  • Dynisco-style compatibility
  • Up to 450°C operation
  • Corrosion-resistant materials

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Frequently Asked Questions

What is the accuracy of Temp-Sense™ melt sensors?

Temp-Sense™ sensors deliver ±1°C accuracy with response times under 1 second, providing precise real-time melt temperature data for optimal process control and quality assurance.

Can melt monitors work with existing injection molding equipment?

How do melt monitors reduce scrap rates?

What industries benefit most from melt monitoring systems?

What is the difference between Melt-IQ™ and Melt-Profiler™ II?

How long do Temp-Sense™ sensors last in production?

Is technical support included with melt monitoring systems?

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Industries We Serve

Automotive Manufacturing

Automotive Manufacturing

Precision melt monitoring ensures consistent quality for injection molded automotive components and plastic parts production with real-time process control.

Medical Device Manufacturing

Medical Device Manufacturing

Advanced temperature monitoring systems provide the precision and documentation required for sterile plastic components and FDA-compliant molding operations.

Consumer Electronics

Consumer Electronics

Real-time melt temperature tracking enables consistent production of plastic housing components with tight tolerances for electronic devices and assemblies.

Industrial Plastics Processing

Industrial Plastics Processing

Comprehensive monitoring solutions optimize extrusion and injection molding operations for industrial applications requiring high throughput and consistent quality.

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

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Inject-EX™ Plasticating System

High Precision Plastic Melt Machines for Industrial Manufacturing

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Temp-Sense™ Dynisco Style

Precision Melt Temperature Sensors | Industrial Measurement Solutions

Precision melt temperature sensors engineered for injection molding and extrusion applications. Our patented micro-bead technology delivers ±1°C accuracy with sub-second response times for real-time polymer melt monitoring. Industrial-grade sensors withstand temperatures up to 450°C and pressures up to 20,000 psi in harsh manufacturing environments.
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Why Injection Molders Choose Md Plastics Inc

Patented Technology Leadership

Eight patents in plasticating and melt monitoring technology, including revolutionary Temp-Sense™ micro-bead sensors and Melt-IQ™ systems that deliver unmatched accuracy and real-time quality prediction for superior process control.

25+ Years Manufacturing Excellence

Since 1999, we've helped injection molders improve profitability through innovative plasticating solutions. Our founder's 40+ years of experience ensures you get proven, reliable technology backed by deep industry knowledge.

Complete Technical Support

From installation guidance to custom system design, our expert team provides comprehensive support including free software upgrades, phone consultations, and direct access to engineering expertise for optimal system performance.

Get Expert Guidance on Melt Monitoring Solutions

Connect with our technical team to discuss your specific application. We'll help you select the right monitoring system and provide a custom quote tailored to your process requirements.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 3304825100 You can also send us a quick email at info@mdplastics.com