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Technical Specifications — Temp-Sense™ In-Mold Sensor CF25-28

Compact flush-mount in-cavity temperature sensor for advanced polymer flow and melt monitoring.

PARAMETER
SPECIFICATION
Model
CF25-28
Sensing Technology
Patented micro-bead thermocouple technology (U.S. Patents #7,585,166 & #6,649,095)
Measurement Type
Direct contact with molten polymer inside mold cavity (real-time monitoring)
Temperature Range
Up to 400°C continuous operation
Pressure Capability
Withstands up to 20,000 psi (typical cavity conditions)
Accuracy
±1°C (typical, depending on calibration)
Response Time
< 1 second (micro-bead element)
Sensor Body
Miniature stainless-steel housing with flush-mount sensing face
Mounting Method
Flush-mounted using high-temperature epoxy adhesive
Installation Location
Recommended in the “last-to-fill” cavity region identified by short-shot progression
Cable Type
High-temperature flexible cable (armored or glass-insulated)
Cable Length
Standard 2.0 m; custom lengths available
Output Type
Type J or Type K thermocouple output
Compatibility
Fully compatible with Melt-IQ™ and Melt-Profiler™ diagnostic systems
Applications
In-mold temperature analysis, flow front detection, process monitoring, and thermal stability validation
Country of Origin
🇺🇸 United States

Engineered for Precision

Patented micro-bead technology delivers unmatched accuracy and reliability for your injection molding processes.

Real-Time Temperature

Monitor melt pool temperature continuously with direct contact measurement technology providing instant feedback for process optimization.

Industrial Grade Durability

Built to withstand harsh manufacturing environments with high temperatures, pressures, and corrosive conditions for maximum uptime.

Extremely Accurate Readings

Patented micro-bead sensors deliver precise polymer readings enabling superior quality control and consistent part production.

Flexible Installation

Flush mount capability and protective armored cables make installation possible in challenging geometries and smaller molds.

Multiple Model Options

Choose from various models including TS-TJC36-2.0, TS DYN-TJ36-3.9, and in-mold sensors to match your specific requirements.

Patent Protected Technology

Backed by US Patents #7,585,166 and #6,649,095 ensuring you get innovative technology with proven performance.

Frequently Asked Questions

What makes Temp-Sense™ In-Mold Sensor CF25-28 different from other temperature sensors?
Temp-Sense™ In-Mold Sensor CF25-28 uses patented micro-bead sensing technology that measures real-time melt temperature in direct contact with the polymer melt pool, providing unprecedented accuracy compared to traditional external sensors.
Can these sensors be used for both injection and extrusion processes?
Yes, Temp-Sense™ In-Mold Sensor CF25-28 melt sensors are designed for both injection molding and extrusion processes where high temperatures, pressures, and corrosive environments are prevalent.
What installation options are available for smaller molds?
We offer flush mount capability specifically designed for smaller molds and challenging geometries. Models like CF25-28 and CF25-28 are specially configured for in-mold applications.
How do I determine which Temp-Sense™ In-Mold Sensor CF25-28 model is right for my application?
Our technical team provides direct consultation to match the right sensor model to your specific machine configuration, polymer type, and process requirements. Contact us for personalized recommendations.
What support is available for installation and setup?
We provide comprehensive installation support including guides, technical specifications, and direct consultation with our owner Mike Durina who has over 40 years of plastics industry experience.

Industries We Serve

Serving diverse sectors with specialized plasticating solutions for enhanced manufacturing performance.

Automotive manufacturing with injection molded components and plastic parts production#1.6

Automotive

Precision plasticating solutions for high-quality automotive components requiring consistent melt quality and performance.

Medical device manufacturing with sterile plastic components and precision molding equipment#1.6

Medical Devices

Advanced plasticating technology ensuring purity and precision for critical medical device manufacturing applications.

Consumer electronics manufacturing with plastic housing components and injection molding systems#1.6

Consumer Electronics

Innovative solutions for complex electronic housings and components requiring superior surface finish and dimensional accuracy.

Industrial plastic processing facility with extrusion and injection molding equipment#1.6

Additive Manufacturing

Specialized plasticating systems for 3D printing and additive manufacturing, delivering consistent filament quality and material flow.

Industrial plastic processing facility with extrusion and injection molding equipment#1.6

Plastic Processing

Comprehensive plasticating solutions for general plastic processing applications across various manufacturing sectors.

Explore Our Complete System Solutions

Discover our integrated plasticating systems and monitoring solutions that work seamlessly with Temp-Sense™ In-Mold Sensor CF25-28 technology.

Inject-EX Plasticating System

Revolutionary plasticating system with stationary Posi-Melt™ screw providing consistent output-recovery time, inline polymer flow for energy efficiency, and ultra precise shot control with patented mechanical shut-off.

Melt-Profiler I System

Windows-based system with temperature readings in two second intervals, includes Temp-Sense™ In-Mold Sensor CF25-28 sensor, data acquisition device with USB connector, and proprietary data logger software for continuous monitoring.

Melt-IQ System

Advanced melt-sensing system that knows when good or bad parts are made, measures real time melt temperature and mass displacement, turns any machine into a 5-star quality control manager with powerful microchip processor.

Need Custom Sensor Solutions?

Our technical experts will help you select the perfect Temp-Sense™ In-Mold Sensor CF25-28 configuration for your specific application.

Let's Optimize Your Process Together

Get expert consultation on implementing Temp-Sense™ In-Mold Sensor CF25-28 technology in your manufacturing process and start improving quality today.

For immediate technical support, call (330) 482-5100 or email us at [email protected]

Request Quote

For immediate technical support, call (330) 482-5100 or email us at [email protected]