Melt-IQ™ System
Advanced Melt-Sensing and Math Modeling System for Injection Molding
- Knows when a Good or Bad part is made
- Measures Real Time Melt Temperature
- Measures mass displacement for each shot
- Turns any machine into a 5-Star quality control manager
GET BETTER MELT MONITORING
The New Melt-IQ™ system uses a proprietary embedded board with 24bit precision ADC, powerful microchip processor, HMI display, its own power supply and industrial housing to read our unique micro-bead Temp-Sense™ melt sensor that is placed into the distal end of the injection molding machine’s end cap, nozzle cylinder, or last to fill cavity. The thermal-mechanical energy that is imparted into the polymer during the molding cycle is converted to work and measured in thermal units. Every mold-machine-polymer reveals a unique thermal template and the mathematical relationships of PVT allow us to calculate the mass displacement for each shot. The speed of our processor is now capable of calculating an integral in milliseconds which allows us to learn the amount of work necessary to “Fill” the mold, then used to “Control” the Velocity Pressure (VP) switch point during the injection forward phase of the cycle. We have closed the loop between the mold and the machine by looking at the polymer melt, using the laws of physics and our advanced proprietary math models to make perfect parts!
Get the Industry's BEST Melt Monitoring System
IT'S EASIER THAN EVER TO
GET BETTER MELT MONITORING
1. Request A Quote & Talk To Our Owner
Md Plastics' Owner Mike Durina will talk you through the process of how the Melt-IQ™ System will help your molding performance.
2. Install the Melt-IQ™ System
Install the Melt-IQ™ Advanced Melt-Sensing and Math Modeling System. The device comes with everything you need to get your system running.
3. Save Time, Save Money, Save Materials
Maximize Yield and Profits with Better Melt Monitoring and turn your Injection Molding Machine into a 5-Star quality control manager.
MELT-IQ™ SYSTEMS
ARE USED ACROSS THE WORLD
FEATURES & BENEFITS
Features:
- Industrial 10x8x8 enclosure.
- Powerful 24-bit ADC microchip processor.
- Proprietary embedded board.
- Unique micro-bead Temp-Sense™ melt sensor.
- Proprietary math modeling.
- 120-230V -5V power supply.
- Five (5) digital type K thermocouple inputs.
- Free software upgrades.
Benefits:
- Knows when a bad part is made.
- Knowledge of the mass displacement of each shot.
- Controls the VP Switch Point during injection.
- Reveals if the process is stable and consistent.
- Detects variations in polymer viscosity.
- Understand Thermal-Mechanical Energy imparted into the polymer during the molding cycle.
DON'T JUST TAKE OUR WORD
WATCH TO SEE HOW IT WORKS
GET BETTER MELT MONITORING TODAY CONTACT Md PLASTICS